Unlock Industry 4.0
with Alpha Net

Smart factory integrations, predictive maintenance, and real-time analytics to transform your manufacturing performance.

Our Manufacturing Services

Comprehensive technology solutions designed to accelerate your innovation and secure your competitive advantage.

Smart Factory & IoT Integration

Smart Factory & IoT Integration

Connect machines, sensors, and PLCs to centralized dashboards for live shop-floor monitoring.
MES & ERP Convergence

MES & ERP Convergence

Integrate Manufacturing Execution Systems with SAP, Oracle, or Dynamics to align production planning and inventory.
Predictive Maintenance & Analytics

Predictive Maintenance & Analytics

Apply ML to sensor data for proactive maintenance, reducing unplanned downtime by up to 25%.
Quality & Compliance Automation

Quality & Compliance Automation

Embed SPC, FMEA, and CAPA into workflows—automating audit-ready reporting for ISO and FDA compliance.
Real Impact

Measurable Results

Our solutions deliver tangible improvements to your business operations and bottom line.

0 %

reduction in unplanned downtime achieved by leading manufacturers

0 %

increase in first-pass yield through real-time quality analytics

0 %

lower inventory carrying costs thanks to automated production scheduling

What Our Customers Say

The best way to showcase our commitment is through the experiences and stories of those who have partnered with us.

"Alpha Net's predictive maintenance solution completely transformed our production line. We caught issues before they caused downtime, and our scrap rate dropped significantly."

Large Automotive OEM Operations Manager
team2 - Alpha Net Consulting

Our Proven Process

A systematic approach that ensures successful delivery and optimal outcomes.

01

Understand & Align

Interview plant managers, engineers, and IT to map workflows, KPIs (OEE, throughput, scrap), and technical constraints.

02

Analyze & Architect

Conduct shop-floor audits, data-flow mapping, and compliance gap assessment; design the Industry 4.0 blueprint.

03

Build & Integrate

Deploy IoT gateways, configure MES–ERP integrations, and develop analytics pipelines—ensuring seamless data flow.

04

Validate & Deploy

Pilot on one production line, execute functional and stress tests, then roll out plant-wide with minimal downtime.

05

Support & Optimize

Provide 24/7 monitoring, quarterly KPI reviews (OEE trends, defect rates), and continuous fine-tuning.

Frequently Asked Questions

Our edge-gateway adapters capture PLCdata in parallel, ingesting live streams within 2–3 weeks and requiring zero extended downtime.

Yes—our cloud-native architecture supports centralized dashboards with regional data-residency controls, enabling consistent rollouts across global sites.

Clients typically see a 15–25% reduction in unplanned downtime and a 10–15% extension in equipment life within 9–12 months.

We embed SPC, CAPA workflows, and electronic signature capabilities—meeting ISO 9001, AS9100, and FDA 21 CFR Part 11 requirements out of the box.
We offer 24/7 monitoring, monthly performance reviews, and quarterly optimization sprints—ensuring your plant dashboards and models evolve with changing needs.

Ready to Transform Your Factory into a Smart, Zero-Downtime Operation?

Let's build a roadmap that slashes downtime, boosts quality, and accelerates innovation.